Melbourne, Florida — All Brands Serviced
Forklift Hydraulic Repair & Rebuild
Lift cylinder rebuild, tilt cylinder repair, pump overhaul, and hydraulic hose fabrication for all forklift brands. 40+ years of precision hydraulic expertise. 1-year warranty on all work.
When Your Forklift Won't Lift, Every Minute Costs Money
A forklift with a failed hydraulic system is a forklift that isn't working — and in a warehouse, manufacturing plant, or distribution center, that means lost productivity and missed deadlines. Mercury Hydraulics has been repairing forklift hydraulic cylinders, pumps, and hoses for over 40 years from our Melbourne, Florida shop.
Unlike general forklift service companies, we are a dedicated hydraulic repair shop. That means we have the specialized equipment — cylinder honing machines, chrome plating capability, custom seal fabrication, and a 10,000 PSI test bench — to repair your forklift's hydraulic components to OEM specification or better.
We service all major forklift brands: Toyota, Crown, Raymond, Yale, Hyster, Clark, Caterpillar, Nissan, Komatsu, Linde, and more. If it has a hydraulic system, we can repair it.
Forklift Hydraulic Repair Services
Complete hydraulic repair capability for all forklift systems — from individual cylinder seals to full power unit overhauls.
Lift Cylinder Repair & Rebuild
Complete disassembly, inspection, re-honing, chrome plating, new seals, and reassembly of forklift lift cylinders. We restore cylinders to OEM specs with a 1-year warranty.
Tilt Cylinder Repair
Repair and rebuild of forklift tilt cylinders including seal replacement, rod repair, barrel honing, and chrome plating. All sizes serviced.
Mast & Carriage Cylinder Service
Free lift, duplex, triplex, and quad mast cylinder repair. We service all mast configurations and cylinder sizes for any forklift make and model.
Hydraulic Pump Repair & Rebuild
Gear pump, vane pump, and piston pump overhaul for forklift hydraulic systems. We restore full flow and pressure to OEM specification.
Control Valve Overhaul
Directional control valve, relief valve, and priority valve repair and replacement. We diagnose and fix slow lift, drift, and pressure loss issues.
Hydraulic Hose Fabrication
Custom hydraulic hose fabrication for all forklift brands. We stock a wide range of hose assemblies and can fabricate replacements same-day in most cases.
Hydraulic Seal Replacement
OEM and custom seal replacement for all forklift hydraulic cylinders. When OEM seals are discontinued, we manufacture custom replacements in-house.
Power Unit Overhaul
Complete hydraulic power unit rebuild including pump, motor, reservoir, filter, and valve overhaul. We restore full system performance and pressure.
Signs Your Forklift Needs Hydraulic Repair
Don't wait until a complete hydraulic failure shuts down your operation. These symptoms indicate a hydraulic problem that will get worse — and more expensive — if ignored.
Repair vs. Replace: What's Right for Your Cylinder?
| Condition | Repair | Replace |
|---|---|---|
| Seal failure / leaking | ✓ | |
| Minor rod scoring | ✓ | |
| Barrel wear (re-honable) | ✓ | |
| Chrome rod pitting | ✓ | |
| Bent rod (<0.015") | ✓ | |
| Cracked barrel | ✓ | |
| Bent rod (>0.015") | ✓ | |
| OEM parts unavailable | Custom seals made |
Not sure which option is right for your cylinder? Call us at (321) 312-0689 — we'll give you an honest assessment.
Forklift Brands We Service
All makes and models — if it has a hydraulic system, we can repair it.
Why Choose Mercury Hydraulics for Forklift Repair?
Dedicated Hydraulic Shop
We are a hydraulic repair specialist — not a general forklift service company. That means cylinder honing machines, chrome plating, custom seal fabrication, and a 10,000 PSI test bench on-site.
40+ Years of Experience
Mercury Hydraulics was founded on Department of Defense contracts. That military-grade precision is applied to every forklift cylinder and pump we repair.
Custom Seal Fabrication
When OEM seals are discontinued or unavailable for older forklift models, we manufacture custom replacement seals in-house to the original specification.
1-Year Warranty
Every hydraulic cylinder repair and rebuild comes with a 1-year warranty. We use quality seals, chrome rod stock, and hydraulic components in every job.
Ship-In Service
Not in Brevard County? Ship your forklift hydraulic cylinder or pump to our Melbourne, FL facility. We repair and return it — often within the same week.
Honest Assessment
We'll tell you whether repair or replacement is the right call for your cylinder. No upselling — just an honest recommendation based on 40+ years of experience.
Frequently Asked Questions
What forklift hydraulic repairs does Mercury Hydraulics perform?
Mercury Hydraulics repairs all forklift hydraulic components including lift cylinders, tilt cylinders, mast cylinders, hydraulic pumps, control valves, hydraulic hoses, and complete power units. We service all major forklift brands including Toyota, Crown, Raymond, Yale, Hyster, Clark, Caterpillar, Nissan, Komatsu, and Linde.
How long does forklift hydraulic cylinder repair take?
Most forklift hydraulic cylinder repairs are completed in 1–3 business days. Same-day service is available for emergency situations. Call (321) 312-0689 to discuss your timeline and we will do our best to accommodate your schedule.
Do you repair forklift hydraulics on-site or do I need to bring the equipment in?
For hydraulic cylinder and pump repairs, we recommend removing the component and bringing it to our Melbourne, FL shop for the best quality repair. We also accept ship-in repairs from customers nationwide. For hydraulic hose repairs, we can often fabricate replacement hoses same-day when you bring the damaged hose to our shop.
What forklift brands do you service?
We service hydraulic components for all major forklift brands including Toyota, Crown, Raymond, Yale, Hyster, Clark, Caterpillar (Cat), Nissan, Komatsu, Linde, Jungheinrich, Doosan, Mitsubishi, and more. If it has a hydraulic system, we can repair it.
Can you manufacture custom forklift hydraulic seals?
Yes. Mercury Hydraulics has an in-house seal fabrication capability. When OEM seals are discontinued or unavailable, we can manufacture custom replacement seals to the original specification. This is especially valuable for older forklift models where parts are no longer available from the manufacturer.
Do you offer a warranty on forklift hydraulic repairs?
Yes. Mercury Hydraulics provides a 1-year warranty on all hydraulic cylinder repairs and rebuilds. We stand behind our work and use only quality seals, chrome rod stock, and hydraulic components in every repair.
Forklift Down? Call Us Now.
Mercury Hydraulics repairs forklift hydraulic cylinders, pumps, and hoses for warehouses, distribution centers, and manufacturing plants throughout Brevard County and Florida. Call (321) 312-0689 or submit a quote request.